XP's Places - Sheerness Generating Station, Hanna, Alberta, Canada

 
Short video clips - Click here

A class field trip early November 2005 brought me to the Sheerness Generating Station near Hanna, Alberta.  It was a very informative trip, definitely an eye opener for a power plant newbie like myself! 

This is a coal fired power plant capable of 760 Megawatts of generating power at full load.  There is a man made cooling pond for the power plant's cooling water, and 2 coal mines within 5km to supply the coal.


On the way there we watched the "Family Guy" movie, it had its moments, but overall its just a pile of TV garbage

Brett on the left and Kyle on the right, apparently Family Guy isn't as interesting as the back of their eye lids.

After almost 3 hours on the bus...

And this is Sheerness.  The slanted thing you see is where all the coal dust goes after combustion, they transfer it and fill the emptied coal mines with it.  The stack is also made quite tall because Sheerness is physically in a slightly dipped area.  The 4 tubes near the ground is where the coal gets transported into the plant for combustion.

This is one of the main generating turbines, there is a fairly loud low frequency rumbling noise in this room, I could hardly hear the tour guide shout.  I did have my ear plugs on however :)

The turbine specs, like most industrial turbines this one is hydrogen cooled

Another look at the turbine and generator unit, there are lots of other accessories connected, all the steam, oil, cooling water connections.

This is the control room (where I hope to be in pretty soon!)  Usually there is only 6 people on shift in the plant, and 1 person in the control room.  Everything is computerized, but the buttons and knobs are there, because you do need to manually operate and isolate equipment.

This is where Sheerness connects to the main grid

The water treatment plant's control room, this board was from the early 80s and the tour guide said it will be torn down and replaced with a couple of computers not long after our tour

The water treatment plant purifies water so well that, if you drank this water all day you would get sick!  (well thats what the tour guide said)  Its hard to remember the numbers now, but I recall the capacity of this system is enough to cover about half of Calgary's needs

After coal is burnt, heavier ash falls down from the fire into a water pit.  The lighter "fly ash" gets collected by these electro-static drums.  Look at all those dusty foot prints on the floor.  No I don't really want to work in a coal plant either.

Here are half of the pulverizers (grinds the coal into dust), surprisingly quiet

On top of the power plant looking down at the cooling pond.  Incase you didn't know, the power plant burns coal to generate steam, steam powers the turbines to generate electricity, after the steam goes through the turbine and most of the energy is used up, they use cooling water from this pond to condense the steam and reuse it again in another cycle.  The waste heat is enough to prevent practically the entire pond from freezing in the winter.  The tour guide was pretty proud of that, although I think this waste of energy isn't exactly funny...

The stack in the foreground, and the coal dust collecting bins (in beige) on the left.  Thats where the slanted transport line you saw goes.

If you look closely (click for bigger picture), out in the horizon you can see the big crane digger at one of the coal mines

This is the stream drum where the heated water turns into steam, its running at a gazillion kPa pressure.  The tour guide said this drum has a 30cm thick wall to contain the pressure (I believe it is 17000kPa or so, and around 450 degrees C)

This is the "bottom ash", the heavier ash that falls after combustion and gets collected in the bottom of the boiler.  Water sits on the bottom so the ash sticks there, and they separate it out and dump it back into the emptied coal pits.

Here is a little model of the entire plant, about 17 stories high, with a big ass fireball 8 stories high.  the dark green pipes are the Air inlets, and the yellow pipes are the exhausts.
 

Videos - Requires Divx!


Turbine


Electrical control


Cooling Pond


Boiler fire and negative draft demo


Boiler control


Ash

4/11/05

 

Contact me by email: lucasl at shaw dot ca
Or MSN messenger: xtremepsionic at hotmail dot com
Or ICQ: 7818020

2006 XtremePsionic - Hosted by Solidhelium.com